Pago rotary labeling system R800 | www.boelnordic.com

Pago system R800 – a powerful rotary labeling system

High flexibility to meet current and future requirements. The Pago System R800 is a sturdy, powerful and reliable rotary labeling system that incorporates the innovative and proven Pagomat labeling head series of applicators. The R800 has been developed for the application of selfadhesive labels to all kinds of products of different shapes and sizes.

For every task

The Pago System R800 fully meets all kinds of market needs. Highly modular, the Pago System R800 can be adapted to any production line where high output, reliability and maximum precision are required in long-term operation.

High performance

Depending on the specific application the Pago System R800, in combination with the Pagomat labeling units, provides a labeling capacity of up to 1000 products per minute, depending on the container shape and size and the label dimension.

The Pago System R800 is easily accessible. The special turret guarding provides complete protection and meets all current European safety legislation. The use of extraction slides and special safety tunnels on the Pagomat units makes the reel change operation easier and faster whilst maintaining operator safety.

High reliability

In a world of multiple shift patterns and frequent line changes the Pago System R800 has been engineered to meet the needs of a continuous industrial operation and to ensure high production efficiency.

PAGOmat: precision labeling

The Pago System R800 is equipped with the latest generation of Pagomat labeling units. The units have been specifically designed to be a perfect complement to the rotary system to guarantee high performance, accurate label application and easy operation.

Pago system R800
– advanced labeling technology

  • Can be combined with all Pagomat 6 series labeling units – for reliable, fast and precise labeling, to meet customer requirements
  • Optional non-stop labeling

Solid and secure construction

  • Ergonomic accessibility and modular extension
  • Cylindrical base frame for the flexible positioning of Pagomat 6 series labeling units
  • Product feed by infeed scroll, infeed and discharge transfer by star-wheels. Product contact plastics are designed for long-life operation
  • Infeed scroll and starwheel supports built in AISI 304 internally bolted stainless steel
  • Shaped and linear safety guards with vertical and horizontal sliding doors for optimum accessibility
  • Linear safety guards with side sliding doors
  • Control panel on adjustable boom arm
  • Free standing electrical cabinet

Flexibility and variability

  • Designed for all kinds of product shapes (cylindrical, rectangular, oval, conical)
  • Fast changeover – easy alteration of changing parts, „tool free“ adaptability
  • Freely programmable plates movements
  • Option to handle full and empty containers (with pressurisation)
  • Combination of swivelling and multiple scrolls for product separation
  • Phase-controlled scroll to manage  shaped products at machine infeed
  • Electronic carousel height adjustment with automatic positioning of the turret head, to match product dimensions
  • Pneumatic or mechanical top hold press unit for all variations of container robustness

User friendly controls with optimised electronics

The inclusion of new electronics on the Pago System R800 simplifies the format programming of the plates for orientation and rotation. The product position can be easily modified while the machine is running which allows users to reach a higher level of labeling precision.

Many other features and further applications available upon request.

The PAGO added value concept

  • Systems development based on customer specific requirements
  • International after sales service
  • Bespoke training packages
  • Comprehensive system consulting for labels and labeling technology
Model
Carousel
Starwheel
Pitch
Ø mm
Plates
Ø mm
Holes
mm
600/6
600
6
300
3
314,16
600/8
600
8
300
4
235,62
720/8
720
8
360
4
282,74
720/10
720
10
360
5
226,19
720/12
720
12
360
6
188,50
960/8
960
8
480
4
376,99
960/12
960
12
480
6
251,33
960/16
960
16
480
8
188,50
960/18
960
18
480
9
167,55
1280/12
1280
12
640
6
335,10
1280/16
1280
16
480
6
251,33
1280/20
1280
20
640
10
201,06
1280/24
1280
24
480
9
167,55
1280/28
1280
28
640
14
143,62
1680/24
1680
24
560
8
219,91
1680/27
1680
27
560
9
195,48
1680/30
1680
30
560
10
175,93
1680/36
1680
36
560
12
146,61
1680/39
1680
39
560
13
135,33
1800/30
1800
30
600
10
188,50
1800/36
1800
36
600
12
157,08
1800/42
1800
42
600
14
134,64
1800/48
1800
48
600
16
117,81

Options:

  • Pre-unwinder
  • Centralised lubrication
  • Synchronised speed betweenplates and labelling heads
  • Enhanced pressurisation of container to maintain its shape and dimensions
  • Bespoke centring on the rotary plates for all kinds of container bas
  • Pagomat labellers mounted on extraction slide
  • Hot foil units or thermo-transfer modules for variable coding
  • Label presence detectio
  • Product rejection onto a parallel conveyor belt or into a reject bin
  • Electronic/Optical sensors with analogue output to orientate containers for
    – higher accuracy in container positioning
    – detection (spotting) of complex design details on the container for orientatio
    – Specific positioning for promotional labels

Further characteristics

  • New drive technology allowing the use of stepper or servo motors
  • Synchronised speed regulation between plates and machine
  • One operator panel for the entire machine
  • Possibility to control and rotate each plate individually from the control panel
  • Easy set up of the carousel homing directly from the control panel
  • Easy change of programs and parameters even when the machine is running
  • Program backup via USB memory stick
  • Plug and play replacement of drives without software / hardware modification
  • Complete and detailed diagnostics
  • Less noise through better accuracy
  • An overall reduction in power consumption
  • Analogue and digital inputs available for bottle orientation

Service & support

  • Easy inspection through an open design
  • Easy access to all system modules

Customised support  through the Pago service and spares division is available worldwide to offer local support to customers:

  • Recommended spare parts packages
  • Scheduled maintenance
  • Technical phone assistance out of office hours
  • On site intervention of skilled specialists
  • Bespoke training packages based on customer needs and individual skill levels
  • Upgrades, refurbishment and overhaul of existing systems
  • Worldwide spares availability